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+86 17802692659Product Model | 45° | 46° | 47° | 48° | ||
Clamping structure | Pull rod model | Tie rod clamping | Tie rod clamping | Tie rod clamping | ||
Opening and closing mold guide form | Column guide | Column guide | Column guide | Column guide | ||
Number of chemical chambers | pcs | 2pcs | 2pcs | 2pcs | 2pcs | |
Inner diameter of curing chamber insulation cover | mm | φ1145mm | φ1170 mm | φ1220 mm | φ1220mm | |
Maximum clamping force | kNMod | 1570 Kn/Model | 1715 Kn/Model | 1715 Kn/Model | 1960 Kn/Model | |
Vulcanization model height | mm | 200-460 mm | 260-500 mm | 300-560 mm | 300-560 mm | |
Maximum upper die weight | kg/Cevity | 2500 Kg/Model | 3000 Kg/Model | 3500 Kg/Model | 3500 Kg/Model | |
Applicable mold | Active mold | Active mold | Active membrane | Active mold | ||
Mold heating method | hot plate | hot plate | hot plate | hot plate | ||
Central institutional structure | B0M | BOM | BOM | BOM | ||
Mengtai structure | Robot | Robot | Robot | Robot | ||
Langzhi structure | Wishbone/Robot | Wishbone/Robot | Wishbone | Robot | ||
Tire parameters | inch | 12-18 inch | 13-20 inch | 13-20 inch | 13-23 inch | |
Maximum outer diameter of wheel face | mm | φ800 mm | φ850 mm | φ900 mm | φ970 mm | |
Maximum tire thickness | mm | 300 mm | 330 mm | 360 mm | 457 mm | |
Maximum outer diameter of green tire | mm | φ800 mm | φ850 mm | φ900 mm | φ950 mm | |
Maximum height of green tire | mm | 450 mm | 500 mm | 550 mn | 550 mm | |
Maximum external pressure of vulcanizing medium | Mpa | 1.4 Mpa | 1.4 Mpa | 1.4 Mpa | 1.4 Mpa | |
Maximum internal pressure of magnetized medium | MPa | 2.8 Mpa | 2.8 Mpa | 2.8 Mpa | 2.8 Mpa | |
Hydraulic system working pressure | MPa | 12 Mpa | 12 Mpa | 12 Mpa | 12 Mpa | |
Oil pressure system high pressure oil pressure | MPa | 16 Mpa | 20 Mpa | 20 Mpa | 20 Mpa | |
Power air pressure | MPa | 0.7 Mpa | 0.7 Mpa | 0.7 Mpa | 0.7 Mpa | |
Control air pressure | MPa | 0.35 MPa | 0.35Mpa | 0.35Mpa | 0.35 MPa | |
Rear inflation chuck range | mm | 100-225 mm | 120-285 mm | 135-305 mm | ||
Maximum inflation pressure after inflation | MPa | 0.4 Mpa | 0.4 Mpa | 0.4 Mpa |
Solid Tire Vulcanizing Machine (Slab Side Type)
Four stations with three decks design to improve productivity.
Equipped with demolding kit to improve automatic process and save labor cost.
The Hydraulic Tire Curing Press is a critical piece of equipment used in tire curing and molding, widely used in the tire manufacturing industry. It utilizes a hydraulic drive system to precisely control pressure and temperature to hot-press the uncured tire blank into the mold, completing the curing process and ultimately achieving the final shape and performance of the tire.
◆ Features
Hydraulic Drive System
Utilizing advanced hydraulic control technology, the system features responsiveness, smooth operation, and stable pressure. The hydraulic system provides adjustable pressure output based on the curing requirements of different tire sizes, ensuring consistent curing quality.
Energy-Efficient Design
An optimized energy management system reduces energy consumption while maintaining performance. The heating system utilizes thermal oil or steam, offering high thermal efficiency and precise temperature control, improving overall production efficiency.
Precision Temperature Control System
Equipped with high-precision temperature sensors and an intelligent control module, the machine monitors and adjusts mold temperature in real time, ensuring temperature uniformity during the curing process and preventing over- or under-curing.
Sturdy Construction and Easy Maintenance
The frame is welded from high-strength steel, resulting in a compact and stable structure. Key components feature a modular design for easy maintenance and replacement, minimizing downtime.
Intelligent Control System
Equipped with a human-machine interface (HMI) and programmable logic controller (PLC), it is easy to operate and enables automatic mold loading and opening, vulcanization time control, pressure regulation, and other functions. It can also be connected to the factory's MES system to enable real-time collection and analysis of production data.
◆ Application Area
◆ FAQ
What is a hydraulic tire vulcanizer, and how does it work?
A hydraulic tire vulcanizer is a device that uses high temperature and pressure to shape and vulcanize tires. It works by closing a raw rubber tire mold and then injecting steam or electric heat to vulcanize the tire. A hydraulic system controls the opening, closing, and locking of the mold, ensuring consistent product quality.
What are the main advantages of a hydraulic tire vulcanizer?
Hydraulic tire vulcanizers offer precise pressure control, low energy consumption, low noise levels, and a high degree of automation. Compared to traditional mechanical equipment, the hydraulic system responds quickly, making it suitable for large-scale tire production, improving production efficiency and ensuring product consistency and safety.
How should a hydraulic tire vulcanizer be maintained to ensure stable operation?
Maintenance priorities include regular inspections of hydraulic oil quality, oil temperature, seal wear, and line leaks. Daily inspections of the heating and electronic control systems are also necessary, as is maintaining mold cleanliness to prevent clogging. Proper maintenance can extend equipment life and reduce downtime.
Xiangshui Laibei Technology Co., Ltd. is a technology-based enterprise with rich experience in the design and manufacturing of rubber machinery and automation machinery, committed to providing customers with high-quality mechanical services.
Our company adheres to the principle of standardized operation, insists on the concept of quality improvement and product innovation, provides various customized products, and offers customers technical consultation, research and development, manufacturing, factory planning, and whole plant output services. Through rapid customer service processing, operator training, and comprehensive assistance before and after sales, we provide customers with the best products.